At Iron Forge Creations (located at Raut Industrial Estate, Mahim West, Mumbai), metal rod, pipe, and sheet bending operations are critical pre-assembly steps used to shape structural framing, curved furniture bases, and decorative metalwork.
Having dedicated bending and forming setups in-house ensures exact radiuses, clean contours without surface buckling, and precise fitment prior to TIG/MIG welding and finishing.
1. In-House Bending Machinery & Capabilities
Hydraulic Pipe & Tube Benders:
Materials: Mild Steel (MS), Stainless Steel (SS 304/204), Brass, Copper, and Aluminum pipes/tubing.
Applications: Curved bases for dining tables and chairs, architectural handrails, sweeping light fixture frames, and custom furniture legs.
Manual & Rotary Rod Bending Machines:
Materials: Heavy-gauge solid brass rods, copper bars, and mild steel round/square bars.
Applications: Intricate scrollwork, decorative metal accents, low-poly wireframes, and embedded brass trims.
Sheet Metal Press Brake / Bending Setups:
Materials: Mild steel sheets, stainless steel panels, brass plates, and aluminum sheets.
Applications: Precise 90-degree and multi-angle bends for metal signage box letters, cabinet casings, planter boxes, and structural mounting brackets.
2. Precision & Quality Control
Zero-Buckling & Anti-Crush Tooling: Specialized dies and internal mandrels are used during tube bending to prevent wall collapse, kinking, or ovalization on visible curves.
CAD/CorelDRAW Template Matching: Bending profiles are constantly measured against 1:1 scale templates to ensure exact symmetry and alignment across batch production runs.
Pre-Treatment Surface Care: Bending sequence is optimized to avoid marring polished brass or stainless steel surfaces, reducing post-bend grinding and buffing time.
3. Workflow Integration
Pre-Bending Prep: Raw stock cut to exact lengths using automated band saws or CNC Fiber Laser Cutting.
Precision Bending: Formed to required angle/radius using dedicated dies and jigs.
Assembly & Joining: Moves directly to TIG/Argon or MIG welding for joint assembly, followed by in-house spray painting, paint baking, or PVD gold plating.
Facility & Contact Details
Address: 3, Ground Floor, Raut Industrial Estate, Senapati Bapat Marg, Mahim (West), Mumbai, Maharashtra 400016
Full Service Capabilities: TIG/MIG/Argon Welding, Metal Bending & Forming, CNC Fiber Laser Cutting, Multi-Axis CNC Router Machining, Chemical Etching, In-House Paint Baking, and Bespoke Solid Wood & Metal Fabrication.
